KELIBRON Guides

Reading calipers

How to use a digital caliper

1 min readUpdated

Key answer

A digital caliper shows the value directly, usually to 0.01 mm. Set the absolute zero with ORIGIN while the jaws are closed; use ZERO for a relative zero (INC) when comparing parts to a master.

On this page
  1. The buttons
  2. Resolution is not accuracy
  3. Battery, protection and data
  4. References
  5. Watch it done
  6. Practise in the lab
  7. Questions
Lab clipDigital caliper on a stepped shaft (readout view)Open in the lab →

The buttons

  • ORIGIN: with the jaws closed, sets the absolute zero (ABS).
  • ZERO/ABS: sets a relative zero at any opening — INC mode shows the difference from that point; press again to return to ABS (on many models press and hold — check the manual).
  • UNIT: millimetres / inches.
  • HOLD: freezes the display so you can read it after taking the caliper off.

Resolution is not accuracy

The display steps in 0.01 mm, but a 150 mm digital caliper is typically accurate to about ±0.02 to ±0.03 mm (check the maker’s specification). Choose an instrument whose accuracy is a small fraction of the tolerance — a common rule is one tenth; where that is not possible, 4:1 or 3:1, with the measurement uncertainty taken into account near the limits.

Battery, protection and data

Most use an SR44/LR44 cell; remove it for long storage. IP54 to IP67 models resist coolant and dust. Some send readings by cable or Bluetooth to a computer or SPC software.

References

  1. ISO 13385-1:2019 — Geometrical product specifications (GPS) — Dimensional measuring equipment — Part 1: Design and metrological characteristics of callipers · ISO
  2. JJG 30-2012《通用卡尺》检定规程 (cited by number; no public page) · 国家质量监督检验检疫总局
  3. JCGM 200:2012 — International vocabulary of metrology — Basic and general concepts and associated terms (VIM, 3rd edition) · JCGM / BIPM

Watch it done

ReenactmentMeasuring an outside diameter with a digital caliper · 0:38Watch in the lab → Follow step by step → Download video (17.7 MB)

Played back in the lab from domain commands; the reading and verdict come from the measurement model.

Practise in the lab

Questions

What is the difference between ORIGIN and ZERO on a digital caliper?

ORIGIN sets the absolute zero with the jaws closed. ZERO sets a temporary relative zero anywhere (INC mode); ABS returns to absolute readings.

Why does my digital caliper not read 0.00 when closed?

Dirt on the faces, a low battery or a lost origin. Clean the faces, close the jaws and press ORIGIN; replace the battery if the display flickers.

Try it yourself

Open the same setup in the 3D lab and take the reading yourself.

Open in the lab →

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