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Reading calipers

How to read a vernier caliper

2 min readUpdated

Key answer

Reading = whole millimetres on the main scale (left of the vernier zero) + number of the vernier line that lines up × least count. The least count of a 50-division vernier is 0.02 mm, of a 20-division vernier 0.05 mm and of a 10-division vernier 0.1 mm. A vernier reading is not estimated between lines.

On this page
  1. Least count (resolution) of a vernier
  2. Reading steps
  3. Worked examples
  4. Zero error: positive and negative
  5. Inch vernier (1/128 in)
  6. Avoiding parallax
  7. References
  8. Watch it done
  9. Practise in the lab
  10. Questions
Lab clipRead a vernier caliper on a Ø25 shaft (readout view)Open in the lab →

Least count (resolution) of a vernier

A vernier with n divisions spread over (n − 1) mm has divisions of (n − 1)/n mm, each 1/n mm shorter than a main-scale millimetre. That difference is the least count.

VernierSpansLeast count
10 divisions9 mm0.1 mm
20 divisions19 mm (or 39 mm)0.05 mm
50 divisions49 mm0.02 mm

Reading steps

  1. Read the whole millimetres on the main scale just left of the vernier zero line.
  2. Find the single vernier line that lines up exactly with a main-scale line.
  3. Multiply its number by the least count and add.
  4. Write the result to the least count (0.02 mm → two decimals, even digit in the last place).

Worked examples

  • 0.02 mm vernier: zero past 40, line 13 lines up → 40 + 13 × 0.02 = 40.26 mm.
  • 0.05 mm vernier: zero past 12, line 7 lines up → 12 + 7 × 0.05 = 12.35 mm.
  • 0.1 mm vernier: zero past 23, line 4 lines up → 23 + 4 × 0.1 = 23.4 mm.

With a 0.02 mm vernier the last digit is always even (x.x0, x.x2 … x.x8). The figures 0–9 on its plate mark every fifth line, i.e. tenths of a millimetre.

Zero error: positive and negative

Close the jaws. If the vernier zero lies right of the main-scale zero the zero error is positive; left of it, negative. Correct every reading: true value = reading − zero error (with its sign). Example: zero error +0.06 mm, reading 25.08 mm → 25.02 mm. A vernier caliper cannot be re-zeroed; a digital one can (ORIGIN), a dial one by turning the bezel.

Inch vernier (1/128 in)

Many vernier calipers also carry an inch scale in 1/16 in with a vernier of 8 divisions reading 1/128 in. Read sixteenths on the beam plus the coinciding vernier line × 1/128 in.

Avoiding parallax

Look square onto the scales; at an angle the lines seem shifted. Good vernier plates are bevelled so their lines sit almost level with the main scale. KELIBRON’s readout view turns the camera square to the plate.

References

  1. ISO 13385-1:2019 — Geometrical product specifications (GPS) — Dimensional measuring equipment — Part 1: Design and metrological characteristics of callipers · ISO
  2. JJG 30-2012《通用卡尺》检定规程 (cited by number; no public page) · 国家质量监督检验检疫总局
  3. JCGM 200:2012 — International vocabulary of metrology — Basic and general concepts and associated terms (VIM, 3rd edition) · JCGM / BIPM

Watch it done

ReenactmentVernier caliper: outside diameter of Turned shaft Ø25 · 0:28Watch in the lab → Follow step by step → Download video (13.0 MB)

Played back in the lab from domain commands; the reading and verdict come from the measurement model.

Practise in the lab

Questions

What is the least count of a vernier caliper?

Usually 0.02 mm (50-division vernier); 0.05 mm (20 divisions) and 0.1 mm (10 divisions) are also made.

Do you estimate between lines on a vernier caliper?

No. A vernier caliper is read to its least count without estimation (in school physics a micrometer is read with one further estimated digit).

How do I correct a negative zero error?

Subtract the signed zero error: with −0.04 mm, a reading of 18.30 mm gives 18.30 − (−0.04) = 18.34 mm.

Try it yourself

Open the same setup in the 3D lab and take the reading yourself.

Open in the lab →

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